Absorbent articles comprising sensors

ABSTRACT

A sensor system for detecting a property of or within an absorbent article may comprise an absorbent article and a sensor. The absorbent article may comprise a garment-facing layer and an absorbent assembly. The sensor may be disposed in and/or on the absorbent article. The sensor may be separable from the absorbent article. The sensor may be configured to sense a change in condition within the absorbent article.

CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.15/497,641, filed on Apr. 26, 2017, which is a continuation of U.S.patent application Ser. No. 13/483,456, filed on May 30, 2012, issued asU.S. Pat. No. 10,271,998, on Apr. 30, 2019, which claims the benefit ofU.S. Provisional Patent Application Ser. Nos. 61/493,092, 61/493,095,and 61/493,100, each filed on Jun. 3, 2011, and each of which are hereinincorporated by reference in their entirety.

FIELD

In general, embodiments of the present disclosure relate to sensors foruse with absorbent articles. In particular, embodiments of the presentdisclosure relate to sensors designed to lower the potential foraccidental choking.

BACKGROUND OF INVENTION

The art discloses many different types of sensors that are integral withan absorbent article (e.g., placed internal of the garment-facing layeror fixed to interior or exterior surfaces of the garment-facing layer).One of the problems with designs having an internal sensor is that mostare throw away sensors, i.e. the sensor is a single-use design disposedwithin the absorbent article primarily because it is undesirable toreuse them once they become contaminated with fecal waste and urine.Such an approach can be expensive given the need to incorporate a sensorinto every absorbent article, e.g. a diaper. In addition, products thatrely on an electrical circuit as the means for indication on the insideof the product can also expose the wearer to low voltage electricalcurrent.

Alternatively, the sensor may be placed external of the garment-facinglayer, but still integral with the absorbent article. One of theproblems with a sensor fixed to the external surface of thegarment-facing layer is creating a means for locating the sensorappropriately and then holding or attaching the sensor to thegarment-facing layer.

Another problem with a sensor fixed to the external surface of thegarment-facing layer is the potential of the sensor to present potentialfor accidental choking. This is also a challenge of sensors designed tobe reusable, whether disposed internally of the absorbent article orexternally due to their removable/reusable nature.

It is a goal to overcome the challenges mentioned above. Particularly,one goal of the present disclosure is to locate the sensor in or on anabsorbent article, either internally or externally, or on an auxiliaryarticle, such that the potential for creating a choking hazard isgreatly reduced. It is also a goal of the invention to size and/or shapethe sensor to decrease the potential for creating a choking hazard.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates a pant-type absorbent article with a sensor in thefront, according to embodiments of the present disclosure.

FIG. 1B illustrates a pant-type absorbent article with a sensor in theback, according to embodiments of the present disclosure.

FIG. 1C illustrates a pant-type absorbent article with a plurality ofsensors, according to embodiments of the present disclosure.

FIG. 2A illustrates a front-fastenable absorbent article with a sensorin the front, according to embodiments of the present disclosure.

FIG. 2B illustrates a front-fastenable absorbent article with a sensorin the back, according to embodiments of the present disclosure.

FIG. 2C illustrates a front-fastenable absorbent article with aplurality of sensors, according to embodiments of the presentdisclosure.

FIG. 3 illustrates a portion of an absorbent article with a sensorhaving a first sensing area and a second sensing area, according toembodiments of the present disclosure.

FIG. 4 illustrates a pant-type absorbent article with a plurality ofsensors, according to embodiments of the present disclosure.

FIGS. 5A-C illustrate an inductive-type sensor, according to embodimentsof the present disclosure.

FIGS. 6A-D illustrate a capacitive-type sensor, according to embodimentsof the present disclosure.

FIGS. 7A-C illustrate an ultrasonic-type sensor, according toembodiments of the present disclosure.

DETAILED DESCRIPTION

Embodiments of the present disclosure illustrate various absorbentarticles comprising various sensors and/or auxiliary articles comprisingvarious sensors that may be used with various absorbent articles to makea sensor system. And, as described above, the sensors of the presentdisclosure are located on or in an article and/or designed to prevent orreduce the risk of choking.

Absorbent Article

The absorbent article may be one for personal wear, including but notlimited to diapers, training pants, feminine hygiene products,incontinence products, medical garments, surgical pads and bandages,other personal care or health care garments, and the like. Variousmaterials and methods for constructing absorbent articles such asdiapers and pants are disclosed in U.S. Pub. Nos. 2011-0041999,2010-0228211, 2008-0208155, and 2009-0312734.

The sensor may be discrete from or integral with the absorbent article.The absorbent article may comprise sensors that can sense variousaspects of the absorbent article associated with insults of bodilyexudates such as urine and/or BM (e.g., the sensor may sense variationsin temperature, humidity, presence of ammonia or urea, various vaporcomponents of the exudates (urine and feces), changes in moisture vaportransmission through the absorbent articles garment-facing layer,changes in translucence of the garment-facing layer, color changesthrough the garment-facing layer, etc.). Additionally, the sensors mysense components of urine, such as ammonia or urea and/or byproductsresulting from reactions of these components with the absorbent article.The sensor may sense byproducts that are produced when urine mixes withother components of the absorbent article (e.g., adhesives, agm, etc.).The components or byproducts being sensed may be present as vapors thatmay pass through the garment-facing layer. It may also be desirable toplace reactants in the diaper that change state (e.g. color,temperature, etc.) or create a measurable byproduct when mixed withurine. The sensor may also sense changes in pH, pressure, odor, thepresence of gas, blood, a chemical marker or a biological marker orcombinations thereof.

The sensor may be removably integrated with the absorbent article withhook and loops fasteners, adhesives, thermal bonds, mating fastenerslike snaps or buttons, or may be disposed in pockets, recesses or voidspaces built into the absorbent article, or combinations thereof. Manyof these integration means enable removal of and/or attachment of thesensor from or to the absorbent article. The absorbent article mayfurther comprise graphics for the purpose of properly locating thesensor. The graphics may appear as an outline of the sensor, maysymbolize a target, may be a different color than the surrounding areaof the article, may state, “Place sensor here,” may correspond withinstructions from a manual, or may be combination of one or more ofthese approaches.

Regarding pockets, it may be desirable to form a pocket with or adjacentto the wearer-facing layer or garment-facing layer. In some embodiments,a pocket may be formed by joining an additional material (e.g., anonwoven strip) to the interior or exterior surface of thegarment-facing layer. When joined to the interior surface of the garmentfacing layer, it may be desirable to position an open edge (to be thepocket opening) of the sheet to be coterminous or adjacent to an edge ofthe waist opening such that there is no need to make a cut in thegarment facing layer for inserting the sensor into the pocket opening.

When joined to the exterior surface of the garment-facing layer, thenon-open edges of the sheet may be permanently joined, while an openedge (to be the pocket opening) may be refastenably joined to thegarment-facing layer.

FIGS. 1A-2C illustrate acceptable absorbent articles, each with one ormore sensors. For clarity, FIGS. 1A-2C do not illustrate all details ofthe sensors or of the absorbent articles. Each sensor and/or absorbentarticle in FIGS. 1A-2C can be any embodiment of the present disclosure.

FIG. 1A illustrates an outside perspective view of a front 101 and aside 103 of a pant-type absorbent article 100A formed for wearing. Thepant-type absorbent article 100A may include a waist opening 107, a legopening 108, an exterior surface (garment-facing) 106 formed by agarment-facing layer 150A sometimes referred to as the garment-facinglayer, and an interior surface (wearer-facing) 109 formed by awearer-facing layer 152A sometimes referred to as the wearer-facinglayer. The absorbent article 100A may include a longitudinally orientedsensor 131 disposed in the front 101.

The wearer-facing layer 152A may be a layer of one or more materialsthat forms at least a portion of the inside of the front-fastenablewearable absorbent article and faces a wearer when the absorbent article100A is worn by the wearer. In FIG. 1A, a portion of the wearer-facinglayer 152A is illustrated as broken-away, in order to show thegarment-facing layer 150A. A wearer-facing layer is sometimes referredto as a topsheet. The wearer-facing layer 152A is configured to beliquid permeable, such that bodily fluids received by the absorbentarticle 100A can pass through the wearer-facing layer 152A to theabsorbent material 154A. In various embodiments, a wearer-facing layercan include a nonwoven material and/or other materials as long as thematerials are liquid permeable over all or part of the wearer-facinglayer.

The absorbent material 154A may be disposed subjacent to thewearer-facing layer 152A and superjacent to the garment-facing layer150A, in at least a portion of the absorbent article 100A. In someembodiments, an absorbent material of an absorbent article is part of astructure referred to as an absorbent core. The absorbent material 154Amay be configured to be liquid absorbent, such that the absorbentmaterial 154A can absorb bodily fluids received by the absorbent article100A. In various embodiments, an absorbent material can includecellulosic fibers (e.g., wood pulp fibers), other natural fibers,synthetic fibers, woven or nonwoven sheets, scrim netting or otherstabilizing structures, superabsorbent material, foams, bindermaterials, adhesives, surfactants, selected hydrophobic materials,pigments, lotions, odor control agents or the like, as well ascombinations thereof. The absorbent structure may comprise one or morestorage layers and one or more surge management layers. A pair ofcontainment flaps, elasticated leg cuffs, may form a portion of theinterior surface of the absorbent assembly for inhibiting the lateralflow of body exudates.

The garment-facing layer 150A may be a layer formed of one or morematerials that form at least a portion of an outside of thefront-fastenable wearable absorbent article and may face a wearer'sgarments when the absorbent article 100A is worn by the wearer. Agarment-facing layer is sometimes referred to as a backsheet. Thegarment-facing layer 150A may be configured to be liquid impermeable,such that bodily fluids received by the absorbent article 100A cannotpass through the garment-facing layer 150A. In various embodiments, agarment-facing layer can include a nonporous film, a porous film, awoven material, a non-woven fibrous material or combinations thereof.The outer cover may also be stretchable, extensible, and in someembodiments it may be elastically extensible or elastomeric. Thegarment-facing layer 150A may also be vapor permeable and yet liquidimpervious.

Throughout the present disclosure, a reference to a pant-type absorbentarticle can refer to an embodiment that is side-fastenable or to anembodiment without fasteners. A reference to a pant-type absorbentarticle refers to an article having preformed waist and/or leg openings.Thus, each embodiment of an absorbent article of the present disclosurethat is described as pant-type can be configured in any of these ways,as will be understood by one of ordinary skill in the art.

FIG. 1B illustrates an outside perspective view of a side 103 and a back105 of a pant-type absorbent article 100B formed for wearing. Thepant-type absorbent article 100B may include a waist opening 107 and aleg opening 108. Absorbent article 100B may include a longitudinallyoriented sensor 135 in the back 105.

FIG. 1C illustrates an outside plan view of a pant-type absorbentarticle 100C laid out flat. The absorbent article 100C may include afront 101 and a back 105, separated by a lateral centerline 116.

In FIG. 1C, a longitudinal centerline 113 and the lateral centerline 116provide lines of reference for referring to relative locations of theabsorbent article 100C. When a first location 112 is nearer to thelongitudinal centerline 113 than a second location 111, the firstlocation 112 can be considered laterally inboard to the second location111. Similarly, the second location 111 can be considered laterallyoutboard from the first location 112. When a third location 115 isnearer to the lateral centerline 116 than a fourth location 114, thethird location 115 can be considered longitudinally inboard to thefourth location 114. Also, the fourth location 114 can be consideredlongitudinally outboard from the third location 115.

A reference to an inboard location, without a lateral or longitudinallimitation, refers to a location of the absorbent article 100C that islaterally inboard and/or longitudinally inboard to another location. Inthe same way, a reference to an outboard location, without a lateral orlongitudinal limitation, refers to a location of the absorbent article100C that is laterally outboard and/or longitudinally outboard fromanother location.

Inboard and outboard can also be understood with reference to a centerof an absorbent article. The longitudinal centerline 113 and the lateralcenterline 116 cross at a center 119 of the absorbent article 100C. Whenone location is nearer to the center 119 than another location, the onelocation can be considered inboard to the other location. The onelocation can be inboard laterally, or longitudinally, or both laterallyand longitudinally. The other location can be considered outboard fromthe one location. The other location can be outboard laterally, orlongitudinally, or both laterally and longitudinally.

FIG. 1C includes arrows indicating relative directions for laterallyoutboard 111 relative to 112, laterally inboard 112 relative to 111,longitudinally outboard 114 relative to 115, and longitudinally inboard115 relative to 114, each with respect to the absorbent article 100C.Throughout the present disclosure, a reference to a longitudinaldimension, measurement, line, or direction refers to a dimension,measurement, line, or direction that is substantially or completelyparallel to the longitudinal centerline 113 and a reference to a lateraldimension, measurement, line, or direction refers to a dimension,measurement, line, or direction that is substantially or completelyparallel to the lateral centerline 116. The terminology for describingrelative locations, as discussed above, is used for absorbent articlesthroughout the present disclosure. This terminology can also besimilarly applied to various other absorbent articles, as will beunderstood by one of ordinary skill in the art.

The absorbent article 100C may include a number of sensors in variousexemplary locations and orientations. The absorbent article 100C mayinclude a longitudinally oriented sensor such as sensor 131 and 135,along the longitudinal centerline 113 in the front 101 and/or back 105.The front 101 and/or back 105 may include at least one angled sensorsuch as sensors 132, 134, 136 and 138 oriented at an angle between thelongitudinal centerline 113 and the lateral centerline 116. Theabsorbent article 100C may include one or more laterally orientedsensors such as sensors 133 and 137 along the lateral centerline 116.

In the absorbent article 100C, the sensors may be oriented substantiallyradially out from the center 119. However, in addition to the locationsand orientations illustrated in FIG. 1C, a sensor of the presentdisclosure can be disposed in various alternate locations andorientations relative to an absorbent article. As an example, a sensorcan be disposed in a pant-type absorbent article at a location relativeto a pee point for a wearer of the absorbent article.

FIG. 2A illustrates an outside perspective view of a front 201 and aside 203 of a front-fastenable absorbent article 200A formed forwearing. The front-fastenable absorbent article 200A may include a waistopening 207 and a leg opening 208. The absorbent article 200A mayinclude a longitudinally oriented sensor 231 disposed in the front 201.

While the present disclosure refers to front-fastenable absorbentarticles, the present disclosure also contemplates alternate embodimentsof absorbent articles wherein the absorbent articles arerear-fastenable. Thus, each embodiment of an absorbent article of thepresent disclosure that is described as front-fastenable can also beconfigured to be rear-fastenable.

FIG. 2B illustrates an outside perspective view of a side 203 and a back205 of a front-fastenable absorbent article 200B formed for wearing. Thefront-fastenable absorbent article 200B may include a waist opening 207and a leg opening 208. The absorbent article 200B may include alongitudinally oriented sensor 235 in the back 205.

FIG. 2C illustrates an outside plan view of a front-fastenable absorbentarticle 200C laid out flat. The absorbent article 200C may include afront 201, a back 205, a longitudinal centerline 213, and a lateralcenterline 216, an exterior surface 206, and an interior (wearer-facing)surface 209.

The absorbent article 200C may include a number of sensors in variousexemplary locations and orientations. The absorbent article 200C mayinclude longitudinally oriented sensors such as sensors 231 and 235,along the longitudinal centerline 213 in the front 201 and/or back 205.The front 201 and/or back 205 may include angled sensors such as sensors232, 234, 236 and 238 oriented at an angle between the longitudinalcenterline 213 and the lateral centerline 216. The absorbent article200C may include laterally oriented sensors such as sensors 233 and 237along the lateral centerline 216.

In the absorbent article 200C, the sensors may be oriented substantiallyradially out from the center 219. However, in addition to the locationsand orientations illustrated in FIG. 2C, a sensor of the presentdisclosure can be disposed in various alternate locations andorientations in an absorbent article. As an example, a sensor can bedisposed in a front-fastenable absorbent article at a location relativeto a pee point of a wearer of the article.

FIG. 3 illustrates an outside plan view of a portion 308 of an absorbentarticle 300 laid out flat. In various embodiments, the absorbent article300 can be an absorbent article, such as a pant-type absorbent articleor a front-fastenable absorbent article. In FIG. 3, outside edges of theportion 308 are broken lines, since the portion 308 is illustrated asseparate from the rest of the absorbent article 300. For reference, FIG.3 illustrates a center 319 of the absorbent article 300 and arrowsindicating relative directions for outboard 317 and inboard 318 for theabsorbent article 300.

The portion 308 of the absorbent article 300 may include a sensor 320.The sensor 320 may be disposed offset from the center 319. In variousembodiments, one or more parts of a sensor can be disposed near, at, oroverlapping a center of an absorbent article. For example, a singlesensing area can extend from a front of an absorbent article, throughthe center of the absorbent article, to the back of the absorbentarticle. In such an embodiment, a farthest inboard point along thesensing area can be considered an inboard end of two sensors.

The sensor 320 may include an inboard end 322 and an outboard end 323.The sensor 320 has an overall sensor length 321, measured along thesensor 320 from the inboard end 322 to the outboard end 323. The sensor320 may have an overall shape that is substantially elongated andsubstantially rectangular. The sensor 320 may have a substantiallyuniform width along the entire overall sensor length 321. It may bedesirable that the sensor, or a portion of the sensor, has a bendingstiffness of less than about 1000 N/m, 600 N/m, or 400 N/m (asdetermined by ASTM D 790-03) to keep it from irritating the wearer. Itmay alternatively or additionally be desirable to design the sensor, ora portion of the sensor, to have a bending modulus (N/m2) of less than2.0E+09, 1.0E+08, or 1.0E+06.

In various embodiments a sensor can have an overall shape that is moreor less elongated. In some embodiments, all or part of a sensor may belinear, curved, angled, segmented, or any regular or irregular geometricshape (such as a circle, square, rectangle, triangle, trapezoid,octagon, hexagon, star, half circle, a quarter circle, a half oval, aquarter oval, a radial pattern, etc.), a recognizable image (such as aletter, number, word, character, face of an animal, face of a person,etc.), or another recognizable image (such as a plant, a car, etc.),another shape, or combinations of any of these shapes. Also, in variousembodiments, an indicator can have varying widths over all or part ofits length.

The sensor 320 may include one or more sensing areas for example, afirst sensing area 340 and a second sensing area 360. In variousembodiments, a sensor can include three or more sensing areas.

The first sensing area 340 may include a first area inboard end 342, afirst area outboard end 343, and a first area overall length 341measured along the first sensing area 340 from the first area inboardend 342 to the first area outboard end 343. The first sensing area 340may have an overall shape that is substantially elongated andsubstantially rectangular. The first sensing area 340 may have asubstantially uniform width along the entire first area overall length341. However, in some embodiments, an sensing area can have variousshapes and various widths over all or part of its length, as describedabove in connection with the sensor.

In addition to the first sensing area 340, the sensor 320 may include asecond sensing area 360. In the embodiment of FIG. 3, the second sensingarea 360 is outboard 317 from the first sensing area 340. The secondsensing area 360 may include a second area inboard end 362, a secondarea outboard end 363, and a second area overall length 361 measuredalong the second sensing area 360 from the second area inboard end 362to the second area outboard end 363. In the embodiment of FIG. 3, thesecond area overall length 361 is less than the first area overalllength 341. In some embodiments, a second area overall length can beequal to a first area overall length or greater than a first areaoverall length.

The second sensing area 360 may have an overall shape that issubstantially elongated and substantially rectangular. The second visualfullness sensing area 360 may have a substantially uniform width alongthe entire second area overall length 361.

Auxiliary Article Structure

One or more sensors may be used with an auxiliary article. The auxiliaryarticle may be a durable, washable, reusable garment designed to fitover an absorbent article. The auxiliary article may be made of variousmaterials, including rayon, nylon, polyester, various polyolefins,spandex, cotton, wool, flax, or combinations thereof.

The auxiliary article may comprise the sensor between two of its layers.A pocket may be formed in or on the inner or outer surface of theauxiliary article. A window may be formed through one or more of thelayers of the auxiliary article to provide for better communicationbetween the sensor and the absorbent article.

The sensor may be discrete or integral with the auxiliary article.Integral embodiment may comprise a sensor that can be washed.

The sensor may be removably integrated with the auxiliary article withhook and loops fasteners, adhesives, thermal bonds, mating fastenerslike snaps or buttons, or may be disposed in pockets, recesses or voidspaces built into the auxiliary article, or combinations thereof. Manyof these integration means enable removal of and/or attachment of thesensor from or to the auxiliary article. The auxiliary article may bedesigned to receive an absorbent article for example an insert. Examplesof such auxiliary article chassis that may be desired are disclosed inU.S. Pat. No. 7,670,324 and U.S. Pub. Nos. 2010-0179500, 2010-0179496,2010-0179501, 2010-0179502, and 2010-0179499.

The auxiliary article may be in the form of a pant-like garment forexample children's underwear. The sensors may be adapted to workcollaboratively with other forms of children's clothing for examplejeans, shorts, overalls, etc. For example, the sensor may be part of aniron-on kit, such that the sensor may be ironed onto a pair of regularunderpants or panties. Alternatively, the kit may comprise a patch (orseveral patches) that can be ironed on or otherwise adhered to theunderwear so that the sensor could be removably be attached to thepatch. In this embodiment, the sensor could be used from garment togarment.

The sensor disposition and/or patterns disclosed above for the absorbentarticle can also apply to the auxiliary article.

Throughout the present disclosure, a reference to a pant-type auxiliaryarticle can refer to an embodiment that is side-fastenable or to anembodiment without fasteners. A reference to a pant-type auxiliaryarticle refers to an article having preformed waist and/or leg openings.Thus, each embodiment of an auxiliary article of the present disclosurethat is described as pant-type can be configured in any of these ways,as will be understood by one of ordinary skill in the art.

The auxiliary article may also come in the form of a front-fastenableauxiliary article. While the present disclosure refers tofront-fastenable auxiliary articles, the present disclosure alsocontemplates alternate embodiments of absorbent articles, as describedherein, wherein the auxiliary articles are rear-fastenable. Thus, eachembodiment of an absorbent article of the present disclosure that isdescribed as front-fastenable can also be configured to berear-fastenable.

The auxiliary article (whether front or rear-fastenable or pant-type)may comprise stretchable materials, extensible materials, elasticallyextensible materials or combinations thereof disposed at or adjacent thewaist and leg openings to provide the extension necessary forapplication and body conforming fit in use. The front fasteningauxiliary article may further comprise and overall stretchable,extensible or elastically extensible layer forming that provides a snugfit of the auxiliary article to the absorbent article.

Sensor Structure

As used in this application, the term “sensor” (e.g., 435) refers notonly to the elements (e.g., 470, 471, and 472) responsible for detectinga stimulus and signaling such detection (via impulse), but also includesthe housing or carrier layer or substrate (e.g., 473) around suchelement(s). A “sensor” may include a carrier layer (e.g., 473) withmultiple elements (e.g., 470, 471, and 472) capable of detecting one ormore stimuli; and, the multiple elements may create multiple locationscapable of detecting one or more stimuli. The sensors of the presentdisclosure may form a part of a sensor system capable of monitoringurine and/or fecal insults. The system that may take on a variety ofconfigurations which are determined by the means in which the presenceof urine and/or feces is detected. After detection of urine and/orfeces, the system may inform a caregiver and/or a child by generating anotification. The notification may be and auditory signal, an olfactorysignal, a tactile signal or a visual signal. It is understood that thesystem may comprise a device for sending a wireless signal to a remotereceiver which may in turn result in an auditory signal, visual signal,tactile signal or other sensory signal and/or combinations thereof.

Manufacturing the sensor independent of the primary disposable absorbentarticle enables utilization of more expensive components and delivery ofmore sophisticated sensor technology. For example, internal sensorsand/or sensors that are part of the absorbent article may require abuilt in power source that needs to last through the storage, shelf-lifeand usage of the absorbent article it is incorporated into. Not tomention, that integrated sensors can introduce significant cost. Tooffset cost, more simple sensors may be utilized but the functionalityand reliability of such cheap sensors would suffer. Stand alone sensorsdisposed exteriorly of the absorbent article do not have theselimitations and could include a means for replacing the power supply orcould be rechargeable.

The sensor may be washable and thus created in a water-tight casing orcoating capable of withstanding temperatures of greater than about 185°F., or greater than about 200° F.

Various sensors may be used, including inductive, capacitive, ultrasonic, optical, moisture, humidity, chemical, temperature,electromagnetic and combinations thereof.

Sensor Size/Dimension

Whether the sensor is used with an absorbent article (e.g., such that itis joined to the garment-facing layer or wearer-facing layer or placedin a pocket formed by a portion of the absorbent article) or the sensoris used with an auxiliary article (e.g., such that it is joined to aninterior or exterior surface or placed in a pocket formed by a portionof the auxiliary article), there may be a desire to design the sensorsuch that it does not present a potential physical hazard challenge inthe event the child were to detach the sensor from the article. Atypical physical hazard that such an event could present is choking.

To minimize the choking potential the width of the sensor (whichincludes its carrier layer) may be designed to be greater than 1.25inches. If the width of the sensor apparatus is less than 1.25 inches itmay be desirable to design it to have a length of greater than 2.25inches. Other desirable embodiments may be as sensor having a widthgreater than 1.5 inches and/or a length greater than 3 inches.

Furthermore, it may be desirable that the ends of the sensor (at thenarrowest portion) are not curved (convex) because such a curve can openthe airway and allow the device to slide further into the windpipe. If acurve is desired, however, it may be desired that it have a radius ofcurvature greater than 0.25 inches.

An alternative to the width and length dimensions above is to design thesensor with an airway sufficient to enable airflow even if the devicegets lodged in the throat of the wearer

A contributor to choking may be the wearer's ability to separate thesensor device from the exterior surface of the absorbent or auxiliaryarticle being worn (without regard to whether the sensor is designed tobe separable). Removal force is the force to separate two layers of adevice or article and/or to separate the device from the article. Thisseparation force can be controlled by limiting the ability of the wearerto grasp the device, for example between their finger tips oralternatively by hooking their finger between the device and thearticle.

To minimize the fingertip grasping of the device to promote separationthe graspable areas around the sensor may be limited to less than 10 mmor less than 5 mm.

To prevent the wearer from getting their fingers between the sensor andarticle to separate it the bonds, areas of attachment, between thedevice and article may desirably have a spacing of no more than 20 mm,less than 15 mm or less than 11 mm. A pocket would help minimize both ofthese factors especially if the pocket is deeper than the device is longand/or the pocket can be closed (e.g., with hooks and loops).Furthermore if the width of the pocket may desirably be less than 20 mmor less than 15 mm to prevent the wearer from accessing the sensor. Inaddition, if the sensor is disposed at a depth of at least 5 mm, 10 mm,or 15 mm from the end of the pocket the wearer will likely not be ableto reach the sensor for inadvertent removal. In such designs it may bebeneficial to provide a means for the caregiver to open the pocketadequately to remove the sensor and/or to provide the caregiver with ameans for extracting the sensor from the pocket.

Beyond removal force, it may be desirable to have a shear force betweenthe article and the sensor of from about 10 to about 70 N, 20 to about60 N, or 30 to about 60 N. The pulling force to separate the sensor fromthe article may be from about 25 to about 500N, or 50 to about 250N.

Thermal Sensor

The sensor of the present disclosure may sense incontinent events bymeasuring changes associated with the incontinent event. One of theproperties of the absorbent article that may be sensed is temperaturechange of the article associated with introduction of urine or fecesassociated with an incontinence event. Typical diaper temperaturesbefore urine loading range from about 80 to about 90 degrees Fahrenheit.A urine or fecal insult introduces exudates that are at bodytemperature, typically 98.6 Fahrenheit, which can be detected throughthe garment-facing layer of the article. It has been shown that diapertemperature will over time equilibrate into the range of from about 90to about 92 degrees Fahrenheit after some period of time. Measuring theincontinent event thermally can not only provide an indication of theevent itself, but the temperature profile may be used to determine corecapacity, and/or size of the insult itself, i.e., amount of urine. Thesensor system of the present disclosure may also use the incontinentevent as a trigger to review the properties of the wearer and/or thearticle being monitored before and during the incontinent event. Changesin these properties may show a pattern that can then be used to predictwhen subsequent incontinent events are likely to occur.

Inductive Sensor

An inductive sensor may be used. Referring generally to FIGS. 5A-C, theinductive sensor may work with a LC-oscillator. This sensor can work bythe conductive fluid (urine) damping the oscillating circuit such thatthe output voltage decreases. Measured data may be gathered from anattached device that detects an change of voltage during urination.

The LC-oscillator may generate a sine wave oscillation at a resonancefrequency and an electromagnetic field outside the coil, whereinresonance frequency is f0=(2π*√(LC))−1. A conductive material withinthis field will dampen the oscillating circuit by inducing eddy currentsinside the material. Conductive material could be metal, carbon,electrically conductive plastics or electrically conductive fluids likesaltwater or urine. The damping of the oscillating circuit decreases theoutput voltage, this change will be detected and evaluation electronicsgenerate an output signal indicative of the change.

Frequency range of the inductive sensor may be from about 10 kHz toabout 100 MHz depending on frequency, coil size and distance. Detectiondistance may be from about 1 to about 20 mm. Coil dimensions may have adiameter from about 5 mm to about 50 mm. Coil geometry may be asolenoid, copper wire coil with or without a core, or may be a flat,pancake coil made of copper wires or may be printed copper coil on PCB(Printed Circuit Board), or as conductive ink or color printed on paperor plastic foil.

Capacitive Sensor

A capacitive sensor may be used. Referring generally to FIGS. 6A-D, acapacitive sensor may work with an RC-oscillator. The sensor works byfluid changing the dielectric and thus increases the capacity of theelectrode arrangement. Dependent on the sensor capacity the frequencyand the amplitude of the RC-oscillator changes. Measured data may begathered from an attached device that detects a change of frequency andamplitude during urination.

The capacitive sensor defines the active sensor area. A change of thedielectric medium decreases or increases the capacity of the electrodearrangement and changes the output signal of the oscillation unit.

Capacitive sensors are able to detect solid materials and fluids,independent of the conductivity of the material. The sensitivity andalso the detection distance of the capacitive sensor is related to sizeof the active sensor area and the material and size of the body thatshould be detected.

Ultra Sonic Sensor

An ultra sonic sensor may be used. Referring generally to FIGS. 7A-C,ultrasonic sensors generate high frequency sound waves in a frequencyrange from 20 kHz up to 1 GHz.

For distance measurement and object detection they measure the signalrun time between transmitted pulse and the echo which is received backby the sensor. Some ultra sonic sensors use separate transmitter andreceiver components while others combine both in a single piezoelectrictransceiver.

Ultra sonic sensors will work with most of surfaces and also withboundary surfaces between different fluids or gases. The technology islimited by the shapes of surfaces and the density or consistency of thematerial, but with adapted frequencies and output power is it possibleto detect difficult surfaces or materials. Another way to increase thesensor density is to apply variable scan frequencies.

Inside a medium with known density and/or sonic velocity the distancecan be calculated as following:

calculation of the distance x based on run time measurement

v = x/t t = signal run time x = v*t x = distance v = inside the medium (in air 346 m/sec )

travel distance of the signal=2 times distance to the object:

2x=v*t

x=(v*t)/2

In case of a single piezoelectric transducer is used the minimumdetectable distance is limited by the recovery time of the piezo. Therecovery time depends on piezo size, frequency and on electronics.

The measured time difference between transmitted pulse and receivedpulse is proportional to the distance to the next boundary surface. Theemitted power and the transmitter frequency must be configured topenetrate the dry absorbing material and also the garment-facing layer.

Optical Sensor

An alternative sensor approach of the present disclosure sensesincontinent events by measuring optical change of the absorbent articleassociated with a urine or fecal incontinence event. The sensor maysimply measure optical changes as urine or feces contact thegarment-facing layer of the absorbent article, e.g., change in colorassociated with the yellow urine or brown feces. Alternatively, thearticle may comprise a material placed adjacent the garment-facing layerthat reacts with the urine of feces insult to change color and providethe optical indication necessary for sensing. In yet another alternativeof an optical sensing system the outer cover may comprise a materialthat changes in translucency when wet, thereby allowing an inner layerto show through creating the optically measurable change. It should beappreciated that these optical changes are desirably reversible afterthe insult, for example, once the liquid has been absorbed by theabsorbent core. Alternatively, it may be desirable that the opticalproperties change to a measurable degree with each subsequentincontinent event. Measuring the incontinent event optically can notonly provide an indication of the event itself, but the duration of theoptical change particularly in a reversible change structure can providean indication of core capacity, product dryness and/or size of theinsult itself, e.g. amount of urine. Sensor systems of the presentdisclosure may also use the incontinent event as a trigger to review theproperties of the wearer and/or the article monitored before and duringthe incontinent event. Changes in these properties may show a patternthat can then be used to predict when subsequent incontinent events arelikely.

In an alternative embodiment, a simple absorbent sheet may become darkerwhen liquid is introduced and as liquid is absorbed back into theabsorbent core the simple absorbent sheet may become lighter in color.As stated above, it is preferred that the optical changes are eithercyclic in nature, i.e., on and off or are progressive in nature, i.e.changing from one level of intensity to another with each loading. Theseapproaches, cyclic and progressive will enable to sensors to distinguishwhen a loading has occurred and provide reliable indication.

Chemicals and Properties Sensed

In yet another alternative embodiment, sensors of the present disclosuremonitor incontinent events by measuring changes associated with anincontinent event. One of the properties of the absorbent article thatmay be monitored is transmission of a specific gas or vapor through thearticle outer cover. The creation of the gas or vapor may be associatedwith a urine and/or fecal incontinence event. Microporous, breathableouter covers have the ability to pass gases and/or vapors through thepores of the outer cover itself. The monitoring involves one or morereactants that create or generate a gas or vapor when contacted by urineand/or feces. It should be appreciated that the selective gas and/orvapor transmission through the outer cover is desirably cyclic, i.e.,lower once the liquid has been absorbed and high when free liquid ispresent. The magnitude of the cyclic nature of the reactant needs onlybe sufficient for reliable sensing of the event. Measuring theincontinent event via moisture vapor transmission can not only providean indication of the event itself, but the moisture vapor transmissionprofile or threshold values may be used to determine core capacity,product dryness and/or size of the insult itself, e.g., amount of urine.Further, the incontinent event may act as a trigger to review theproperties of the wearer and/or the article being monitored before andduring the incontinent event. Changes in these properties may showpatterns which can then be used to predict when subsequent incontinentevents are likely.

Communication

There are a number of acceptable orientations for placing sensors in oron the auxiliary article to ensure the desired sensing of theenvironment within the absorbent article. For instance, an aperture orabsorbent free zone may be created in the core of the absorbent articleso that fecal waste or urine are more readily disposed against thegarment-facing layer and thereby provide a strong enough stimulus (e.g.,chemical, visual, etc.) that is detectable by the sensor. For thispurpose, use of a substantially air felt free core may be desirable.Examples of acceptable air felt free cores are disclosed in U.S. Pat.Nos. 5,562,646, 7,750,203, 7,744,576 and U.S. Pub. Nos. 2008/0312617A1,2008/0312619A1, 2004/0097895A1.

Alternatively, the sensor may comprise a mechanical fastener, e.g., ahook-like material that can engage with the outer surface of theproduct, nonwoven or loop material to hold the sensor in place. In analternative approach the sensor may comprise a magnet designed to pullthe sensor into contact with the external surface of the absorbentarticle. In such a design the article may comprise a thin piece ofmagnetically compatible material.

Sensors of the present disclosure may be designed to predict when anincontinent event may happen. For example, in one embodiment, the sensormay monitor a property of an absorbent article while the article isbeing worn. The sensor may determine a change in the property of theabsorbent article wherein the change is indicative of an incontinentevent of the wearer. Further, the sensor may predict conditionsindicative of a subsequent incontinent event based on the change in aproperty. The sensor may make predictions by comparing a series ofincontinent events and conditions present at, during or before theincontinent events, and by determining patterns in the conditionspresent at, during or before the incontinent events. Further, the sensormay provide an insult notification to inform a caregiver and/or thewearer of the presence of an insult in the absorbent article.

Moisture Vapor Transmission

In yet another alternative embodiment, the sensors of the presentdisclosure may sense incontinent events by measuring changes in moisturevapor transmission through the absorbent article garment-facing layer.Microporous, breathable garment-facing layers have the ability to passmoisture vapor through the pores of the layer itself. The rate oftransmission is highly dependent on the distance the liquid is from thesurface of the microporous material. Typical microporous materialsexhibit significantly higher “wet cup” moisture vapor transmission rates(liquid directly on the surface of the material) than “dry cup” moisturevapor transmission rates (high humidity on one side low humidity on theother). Therefore, such microporous materials will have a highermoisture vapor transmission rate during and immediately after theincontinence event, especially for urine and watery feces, than duringthe remainder of the wearing time, when the diaper is dry or once theabsorbent materials have contained all of the free liquid. It may bedesirable to use a breathable garment-facing layer for the purpose ofmeasuring WVTR. WVTRs of garment-facing layers of the present disclosuremay range from about 500 to about 8,000, from about 1,000 to about6,000, or from about 2,000 to about 4,000 g/m²/24 hours (as determinedby ASTM E96).

The sensor system of the present disclosure may monitor a secondproperty which is indicative of an intake of a substance by the wearersuch a liquid, a solid, or a drug. For example this property may be datathe wearer or caregiver may enter via a wireless handheld device orcomputer comprising a keyboard, mouse or touchpad indicating that thewearer has consumed food and/or liquids or has been given a drug. Apattern may show that at a given time after eating and/or drinking anincontinent event may occur.

The sensor system may predict conditions indicative of a subsequentincontinent event a number of ways. The sensor system may compare thechanges in the first and the second properties that are being monitoredand compare them with known patterns predictive of incontinent events.Alternatively the sensor system may look for individual incontinentevents as indicated by the first property and then looked to changes inthe second property which preceded the incontinent event. Upon findingan instance of a change in the second property followed by anincontinent event, the sensor system may then compare other incontinentevents for a similar cause and effect relationship.

Multiple second properties may be compared to find more complexrelationships and patterns.

Sustainability

There is a growing desire to utilize more sustainable absorbentarticles. It is too costly and too wasteful to incorporate a sensor intoeach article, and to throw it away with each absorbent article change.Instead of throwing away hundreds or thousands of disposable sensors perwearer, a single external sensor in an auxiliary article may be reused.The sensor may be oriented in a washable, reusable auxiliary article.

Another advantage of using a single sensor outside the absorbent articleis that the sensor may be used with any absorbent article, includingbrand, type (taped, pull-on diapers, training pants, etc.), size (e.g.,infant to adult).

Internal sensors and/or sensors that are part of the absorbent articlemay require a built in power source that needs to last through thestorage and shelf-life of the absorbent article it is incorporated into.Sensors that are removable from the absorbent article and/or auxiliaryarticle may be set in a recharging base or may have replaceablebatteries. Alternatively, especially for auxiliary articles, a batterythat is integral with the article may be recharged via a port in thearticle capable of receiving a charging wire that may be plugged into anoutlet.

The dimensions and values disclosed herein are not to be understood asbeing strictly limited to the exact numerical values recited. Instead,unless otherwise specified, each such dimension is intended to mean boththe recited value and a functionally equivalent range surrounding thatvalue. For example, a dimension disclosed as “40 mm” is intended to mean“about 40 mm.”

Every document cited herein, including any cross referenced or relatedpatent or application, is hereby incorporated herein by reference in itsentirety unless expressly excluded or otherwise limited. The citation ofany document is not an admission that it is prior art with respect toany invention disclosed or claimed herein or that it alone, or in anycombination with any other reference or references, teaches, suggests,or discloses any such invention. Further, to the extent that any meaningor definition of a term in this document conflicts with any meaning ordefinition of the same term in a document incorporated by reference, themeaning or definition assigned to that term in this document shallgovern.

While particular embodiments of the present disclosure have beenillustrated and described, it would be obvious to those skilled in theart that various other changes and modifications can be made withoutdeparting from the spirit and scope of the invention. It is thereforeintended to cover in the appended claims all such changes andmodifications that are within the scope of this invention.

What is claimed is:
 1. A system for detecting a property associated with an absorbent article, the system comprising: a. an absorbent article comprising a garment-facing layer comprising a film and a nonwoven fibrous material; b. a strip of material joined to an exterior surface of the garment-facing layer and defining a pocket; and c. a multi-use sensor configured to detect a property associated with the absorbent article and configured to be placed in and removed from the pocket; d. wherein the multi-use sensor comprises an overall width of greater than 1.5 inches and an overall length of greater than 3.0 inches.
 2. The system of claim 1, wherein the multi-use sensor comprises an inductive, capacitive, ultrasonic, optical, moisture, humidity, chemical, temperature, or electromagnetic sensor.
 3. The system of claim 1, wherein non-open edges of the strip are permanently joined to the absorbent article and an open edge of the nonwoven strip is adjacent to an edge of a waist opening of the absorbent article.
 4. The system of claim 1, comprising a graphic on the garment-facing layer configured to indicate a proper location of the sensor on the absorbent article.
 5. The system of claim 4, wherein the graphic comprises a color that is different than an area of the garment-facing layer surrounding the graphic.
 6. The system of claim 1, wherein the pocket is deeper than the sensor is long.
 7. The system of claim 7, wherein the pocket comprises hooks configured to close to the pocket.
 8. A system for detecting a property associated with an absorbent article, the system comprising: a. an absorbent article comprising a garment-facing layer comprising a film and a nonwoven fibrous material; b. a strip of material joined to an exterior surface of the garment-facing layer and defining a pocket; and c. a multi-use sensor configured to detect a property associated with the absorbent article and configured to be placed in and removed from the pocket; d. wherein the multi-use sensor has an overall width of less than 1.25 inches and an overall length of greater than 2.25 inches.
 9. The system of claim 8, wherein the multi-use sensor comprises an inductive, capacitive, ultrasonic, optical, moisture, humidity, chemical, temperature, or electromagnetic sensor.
 10. The system of claim 8, wherein non-open edges of the strip are permanently joined to the absorbent article and an open edge of the nonwoven strip is adjacent to an edge of a waist opening of the absorbent article.
 11. The system of claim 8, comprising a graphic on the garment-facing layer configured to indicate a proper location for the sensor on the absorbent article.
 12. The system of claim 11, wherein the graphic comprises a color that is different than an area of the garment-facing layer surrounding the graphic
 13. The system of claim 12, wherein the pocket is deeper than the sensor is long.
 14. The system of claim 8, wherein the pocket comprises hooks configured to close to the pocket.
 15. A system for detecting a property associated with an absorbent article, the system comprising: a. an absorbent article comprising a garment-facing layer comprising a film and a nonwoven fibrous material; b. a strip of material joined to an exterior surface of the garment-facing layer and defining a pocket; and c. a multi-use sensor configured to detect a property associated with the absorbent article and configured to be placed in and removed from the pocket; d. wherein the multi-use sensor has an overall width of greater than 1.5 inches or an overall length of greater than 3.0 inches; and e. wherein non-open edges of the strip are permanently joined to the absorbent article and an open edge of the nonwoven strip is adjacent to an edge of a waist opening of the absorbent article.
 16. The system of claim 15, wherein the multi-use sensor comprises an inductive, capacitive, ultrasonic, optical, moisture, humidity, chemical, temperature, or electromagnetic sensor.
 17. The system of claim 16, comprising a graphic on the garment-facing layer configured to indicate a proper location for the sensor on the absorbent article.
 18. The system of claim 17, wherein the pocket is deeper than the sensor is long.
 19. The system of claim 18, wherein the pocket comprises hooks configured to close to the pocket. 